Ceramsite sand for resin coated sand castings

Ceramsite sand is an artificial spherical casting sand developed by SHXK, same with Japanese Cerabeads. It has high refractoriness (>1800°C), small angular coefficient (<1.1, approximately spherical), low acid consumption (neutral material), low binder content (at least 30% reduction in binder content), and particles high strength, non-breaking and other excellent characteristics, suitable for all types of sand foundry, especially for the coated sand. There are more successful application cases.

采用全陶粒砂制成覆膜砂,经再生后多次重复使用,可有效提高铸件质量和生产效率,降低铸件报废率,降低企业生产成本,长期使用成本比硅砂低。因此,近年来,几乎所有大型覆膜砂厂都已采用陶粒砂作为原砂生产覆膜砂。

优势

 

● 覆膜陶瓷砂具有超强的耐高温、抗变形强度高、低膨胀、低发气量等特点,可以满足客户的特殊要求。

● 流动性好,填充性好,不粘模,适用于人工制芯工艺。

● 超强的耐高温性能,可避免铸件产生烧砂、表面折叠、脉纹、接缝飞边、裂纹等缺陷。

● Small than 100kg castings could be achieved without sand coating.

粒度分布部分

 

粒度分布可根据您的要求定制.

20 30 40 50 70 100 140 200 270 平底锅 先进先出系统

μm

850 600 425 300 212 150 106 75 53 平底锅  
代码 40/70   ≤5 20-30 40-50 15-25 ≤8 ≤1       43±3
70/40   ≤5 15-25 40-50 20-30 ≤10 ≤2       46±3
50/100     ≤5 25-35 35-50 15-25 ≤6 ≤1     50±3
100/50     ≤5 15-25 35-50 25-35 ≤10 ≤1     55±3
70/140       ≤5 25-35 35-50 8-15 ≤5 ≤1   65±4
140/70       ≤5 15-35 35-50 20-25 ≤8 ≤2   70±5
100/200         ≤10 20-35 35-50 15-20 ≤10 ≤2 110±5

应用

 

发动机缸体、缸盖、活塞环、油封、地板弹簧。

中小型不锈钢、铸钢壳、离芯。

Used in large turbine shell mold, 6-8 speed gearbox, main part of auto brake disc,.

多缸机体(空翻式芯)、排气管、支气管。

凸轮轴、油封、箱角壳。

各类高标准、高要求、工艺难度较大的覆膜砂铸件。

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Post time: Dec-30-2021
 
 
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