Ceramsite sand for resin coated sand castings

Ceramsite sand is an artificial spherical casting sand developed by SHXK, same with Japanese Cerabeads. It has high refractoriness (>1800°C), small angular coefficient (<1.1, approximately spherical), low acid consumption (neutral material), low binder content (at least 30% reduction in binder content), and particles high strength, non-breaking and other excellent characteristics, suitable for all types of sand foundry, especially for the coated sand. There are more successful application cases.

採用全陶砂製作覆膜砂,再生後可重複使用,可有效提高鑄件品質及生產效率,降低鑄件報廢率,降低企業生產成本,長期使用成本低於矽砂。因此,近年來,幾乎所有大型覆膜砂廠都採用陶瓷砂作為原砂來生產覆膜砂。

優勢

 

● 樹脂覆膜陶粒砂具有超耐高溫、抗變形強度強、低膨脹、低發氣量,符合客戶的特殊要求。

● 流動性填充能力好,不沾模,適用於人工製芯工藝。

● 超強的耐高溫性能,可避免燒砂、表面褶皺、脈紋、接縫飛邊、裂紋等鑄造缺陷。

● Small than 100kg castings could be achieved without sand coating.

粒徑分佈部分

 

粒徑分佈可根據您的要求量身定制.

20 30 40 50 70 100 140 200 270 平底鍋 AFFS

μm

850 600 425 300 212 150 106 75 53 平底鍋  
程式碼 40/70   ≤5 20-30 40-50 15-25 ≤8 ≤1       43±3
70/40   ≤5 15-25 40-50 20-30 ≤10 ≤2       46±3
50/100     ≤5 25-35 35-50 15-25 ≤6 ≤1     50±3
100/50     ≤5 15-25 35-50 25-35 ≤10 ≤1     55±3
70/140       ≤5 25-35 35-50 8-15 ≤5 ≤1   65±4
140/70       ≤5 15-35 35-50 20-25 ≤8 ≤2   70±5
100/200         ≤10 20-35 35-50 15-20 ≤10 ≤2 110±5

應用

 

引擎缸體、汽缸蓋、活塞環、油封、地彈簧。

中小型不銹鋼、鑄鋼外殼、離芯。

Used in large turbine shell mold, 6-8 speed gearbox, main part of auto brake disc,.

多缸體(空翻式芯)、排氣管和支氣管。

凸輪軸、油封、貨櫃角殼。

各類高標準、高要求、高難度製程的覆膜砂鑄件。

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Post time: Dec-30-2021
 
 
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