Premium Sintered Ceramic Sand Factory Leading China Suppliers of Cerabeads
Premium Sintered Ceramic Sand, often referred to as "Golden Sand" or Cerabeads, is a high-performance artificial spherical grain engineered from calcined bauxite. Specifically designed for advanced foundry applications, this material consists primarily of aluminum oxide and silicon oxide, providing a superior alternative to traditional silica sand for high-precision casting requirements.
By utilizing a perfectly spherical morphology and high refractoriness, our Ceramic Sand optimizes the casting process by reducing thermal expansion and enhancing flowability. Whether used in lost foam casting, 3D printing, or precision casting, it ensures a smoother surface finish and higher structural integrity for cast iron, steel, and non-ferrous metals.
Detailed Parameters
| Chemical Composition | Al₂O₃≥53%, SiO₂≤37% | Refractoriness | ≥1800℃ |
|---|---|---|---|
| Grain Shape | Spherical | Angular Coefficient | ≤1.1 |
| Particle Size Range | 45μm - 2000μm | Bulk Density | 1.5-1.6 g/cm3 |
| Thermal Expansion | 4.5-6.5x10-6/k (RT-1200℃) | pH Value | 6.6-7.3 |
| Mineral Composition | Mullite + Corundum | L.O.I. | ＜0.1% |
Key Advantages
Extreme Heat Resistance
With refractoriness up to 1800℃, it withstands the most demanding thermal environments without deformation.
Low Thermal Expansion
Minimizes dimensional changes during heating and cooling, significantly reducing casting defects.
Superior Surface Finish
Spherical grains deliver improved final part resolution and an exceptionally smoother surface finish.
High Reclamation Rate
Designed for sustainability with an excellent reclamation rate, reducing overall material costs.
Excellent Flowability
The spherical shape ensures effortless handling and precise filling of complex mold geometries.
Lightweight Efficiency
Significantly lighter than zircon or chromite, allowing for more molds per unit weight.
Product Gallery
Management Platforms
Material Versatility
Compatible with both acid and alkali resins for flexible application.
Process Optimization
Ideal for lost foam, resin sand, and cold core box processes.
Advanced Precision
Highly effective for precision casting and industrial 3D printing.
Metal Compatibility
Perfect for cast iron, cast steel, and non-ferrous metal casting.
Custom Distribution
Particle size distributions can be customized to meet specific requirements.
Cost Reduction
Reduces labor and transfer power costs due to easy handling.
Investment Return Comparison
| Feature | Silica Sand | Ceramic Sand |
|---|---|---|
| Thermal Expansion | High | Very Low |
| Surface Quality | Standard | Excellent/Smooth |
| Weight Efficiency | Baseline | High (More molds/unit) |
| Refractoriness | Moderate | Extreme (≥1800℃) |
| Handling Cost | Standard | Reduced Labor/Power |
Frequently Asked Questions
Ceramic Sand offers significantly higher refractoriness, lower thermal expansion, and a spherical shape, leading to better surface finishes and higher dimensional accuracy compared to silica sand.
Yes, as a neutral material, our Ceramic Sand is compatible with both acid and alkali resins, though we recommend monitoring the amount of binder addition for optimal results.
It is widely used in lost foam casting, coated sand, resin sand, cold core box, precision casting, and 3D printing for metals.
Ceramic sand is significantly lighter than zircon or chromite. This allows manufacturers to produce approximately twice the number of molds per unit weight, improving logistical and operational efficiency.
Absolutely. We offer a wide range of particle size distributions (from 45μm to 2000μm) and can customize the mesh size according to your specific technical requirements.
It is highly versatile and applicable for the casting of cast iron, cast steel, and various non-ferrous metals.
