Sintered ceramic sand made in China same with Cerabeads AFS 60

Short Description:

Sintered Ceramic Sand(SCS) is one artificial sand for foundry, which fully same with Ceramic Foundry Sand, a synthetic crystalline mullite sand suitable for all foundry pour temperatures and binder systems. It can be used for facing, cores or entire molding systems.  SCS offers cost savings through improved surface finish, cleaner castings and safer working environment by eliminating the silica PEL penalty. Being more durable than silica, it can operate in a molding system indefinitely as a recycled media.  When filling a molding system, the sand is not a traditional consumable.  It’s an investment.


Product Detail

Product Tags

Main Chemical Component Al₂O₃≥53%, Fe₂O₃<4%, TiO₂<3%, SiO₂≤37%
Grain Shape Spherical
Angular Coefficient ≤1.1
Particle Size 45μm -2000μm
Refractoriness ≥1800℃
Bulk Density 1.45-1.6 g/cm3
Thermal Expansion(RT-1200℃) 4.5-6.5x10-6/k
Color Sand
PH 6.6-7.3
Mineralogical Composition Mullite + Corundum
Acid Cost <1 ml/50g
L.O.I. <0.1%

Advantage

● Sintered Ceramic sand offers longer work life and reduction of sand use amount

● Sintered Ceramic sand spherical shape compared with angular shaped grains allows for easier separation from cast parts and improved collapsibility resulting in lower scrap and casting efficiency.

● Sintered Ceramic sand offers lots of price savings compared with Zircon, Chromite, Black ceramic sand, Naigai cerabeads sand.

● Safe to environment compared with Silica (silicosis) sand.

● Lower thermal expansion and thermal conductivity. Casting dimensions are more accurate and lower conductivity provides better mold performance.

● Requires 30-50% less resin

● Can be used as a single sand

● Offers lower true specific gravity and specific surface area

● Improved durability compared with other foundry sands

Application

Sintered ceramic sand AFS 60 is one of popular ceramic sand particle size, same with Naigai cerabeads 60, it mainly used for coated sand, shell moulding sand etc. small steel castings, iron castings and alloy castings.

cerabeads-AFS-60-ceramic-sand-made-in-China-(1)
cerabeads-AFS-60-ceramic-sand-made-in-China-(6)
cerabeads-AFS-60-ceramic-sand-made-in-China-(2)
cerabeads-AFS-60-ceramic-sand-made-in-China-(3)

Parts of Particle size Distribution

The particle size distribution can be customized according your requirement.

Mesh

20 30 40 50 70 100 140 200 270 Pan AFS

μm

850 600 425 300 212 150 106 75 53 Pan  
Code 100/50     ≤5 15-25 35-50 25-35 ≤10 ≤1     55±3
70/140       ≤5 25-35 35-50 8-15 ≤5 ≤1   65±3
140/70       ≤5 15-35 35-50 20-25 ≤8 ≤2   70±5

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